Nickel-Metal Hydride (NiMH) Batteries and Their Incompatibility with Hyperbaric Oxygen Therapy (HBOT)
Nickel-Metal Hydride (NiMH) Batteries and Their Incompatibility with Hyperbaric Oxygen Therapy (HBOT)
1. Overview of NiMH Batteries
NiMH (Nickel-Metal Hydride) batteries are a rechargeable battery type commonly used in:
- Consumer electronics (cameras, radios)
- Medical devices (older models)
- Emergency lighting
- Electric razors and portable monitors
Composition:
- Positive Electrode: Nickel oxyhydroxide (NiOOH)
- Negative Electrode: Hydrogen-absorbing metal alloy
- Electrolyte: Potassium hydroxide (KOH) – a highly alkaline, conductive solution
- Typical Voltage: 1.2V per cell
2. Thermochemical Risks in HBOT Environment
NiMH batteries, while more stable than lithium-ion, still present serious hazards in a hyperbaric oxygen environment due to the following:
A. Electrolyte Risk
- The KOH electrolyte is caustic and chemically reactive, posing severe tissue injury risk if leaked.
- Under high pressure and oxygen-enriched conditions, leakage or venting can accelerate corrosive reactions and combustion if sparked.
B. Internal Pressure Build-up
- NiMH cells generate internal gas pressure (mainly hydrogen and oxygen) during overcharge, deep discharge, or abuse.
- In a pressurized oxygen-rich environment, any failure can cause explosive venting or ignition.
C. Electrical Arc and Spark Hazard
- Although less likely than Li-ion batteries, a faulty cell or shorted contact in NiMH still has the potential to arc or spark, which is unacceptable in oxygen-enriched atmospheres.
D. Non-Intrinsically Safe
- NiMH battery packs are not manufactured or certified as “intrinsically safe” for use in Class I, Group A (acetylene) or Group B (hydrogen-rich) oxygen-enriched atmospheres as defined by NFPA 99.
- This lack of intrinsic safety design (no spark arrestors, no pressure vent redundancy) violates hyperbaric safety standards.
3. Regulatory and Safety Standards
- NFPA 99, Chapter 14: Strictly prohibits non-approved electrical devices, including any unsealed or non-tested batteries, inside Class A or B hyperbaric chambers.
- ASME PVHO Guidelines: Reinforce exclusion of devices that can produce heat, arcs, or flames.
- UHMS Guidelines: Advise against any battery-powered device inside the chamber unless tested and approved.
4. Conclusion: Why NiMH Batteries Are Unsafe in HBOT
| Risk Category | Impact in HBOT |
| Chemical Reactivity | Potassium hydroxide is corrosive under pressure |
| Fire/Explosion Risk | Hydrogen venting and spark potential |
| Regulatory Noncompliance | Not rated for use in O₂-enriched settings |
| Device Integrity | Failure modes not designed for 100% O₂ at >1 ATA |
Summary: NiMH batteries, despite their relative safety in normal environments, are unacceptable in HBOT due to their chemical, electrical, and regulatory risk profiles. No untested or unshielded battery — including NiMH — should be permitted in an oxygen-enriched pressurized chamber.
